Peripheral Crate

Assembly, Testing, and Installation Procedures

 

PRINT >>> print a copy of this document and attach to crate as Traveler.

 

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Crate Information

___________     Crate              ID number                                                      _________  Date Opened

___________     Back Plane    ID number                                                     

___________     CRB                ID number                                                      _________  Date Finished

___________     PCMB            ID number

 

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                        Item                                                                             Date                            Person                       

1    ISR                                                                                                X                                 X

1.1 Build crate frame                                                                   x                                  x

1.2 Install BP                                                                                x                                  x

1.3 Assemble CRB’s                                                                  x                                  x 

1.4 Test CRB’s                                                                            x                                  x 

1.5 Install CRB in PC                                                                  x                                  x 

1.6 Install Gjrounding on PC                                                      x                                  x 

1.7 Inspect and certify                                                                 x                                  x 

1.8 Wrap and store                                                                     x                                  x 

 

2    SX5                                                                                              X                                 X

2.1 Transport and Receive Boards                                           x                                  x 

2.2 Move to SAFE staging area                                                x                                  x 

2.3 Prep in staging area for movement to disk                        x                                  x 

2.4 Move onto disk                                                                      x                                  x 

2.5 Wrap and prep until installation                                           x                                  x 

2.6 Install in rack                                                                          x                                  x 

 

 

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Detailed Instructions

1    ISR >> Note, work in parallel starting at 1.1 and 1.3

1.1 Build crate frame

      The frames are already built, so no directions are needed here.  Just be sure the frame has all parts before using it.                                                                      

1.2 Install BP                                                                               

      The Back Planes arrive in batches of about 15.  As each group arrives they are to be processed.

      1.2.1 Carefully unpack a BP > look for any sigh of damage or hard treatment on the packaging

      1.2.2.Inspect the BP for damage > such as bent pins, scratches

      1.2.3 Mount the BP on the crate frame

                  1.2.3.1 Detail to be added here

      1.2.4 Perform inspection of BP plus crate

1.3 Assemble CRB’s

      1.3.1 Make hose assemblies for the CRB

      1.3.2 Mount the hoses on the CRB – MALE connector on terminal side       

      1,3,3 Mount the strain relief hardware on the cooling pipes

      1.3.4 Mount the PCMB card guides on the CRB

      1.3.5 Mount the four locking screws with there keeper washers

      1.3.6 Mack sure the power lug spacers are in place and the power lug screw is installed

1.4 Test CRB’s

      There exists a separate document outlining this procedure >> Follow This     

1.5 Install CRB in PC

      1.5.1 Insert the CRB into the sockets on the rear of the BP

                  Adjust the strain relief hardware as necessary to mount, then retighten

      1.5.2 Put in place and tighten the four keeper screws     

1.6 Install Grounding on PC                                                        

1.7 Inspect and certify                                                                  

1.8 Wrap and store                                                                      

 

2    SX5

2.1 Transport and Receive Boards                                            

2.2 Move to SAFE staging area                                                 

2.3 Prep in staging area for movement to disk                         

2.4 Move onto disk                                                                       

2.5 Wrap and prep until installation                                            

2.6 Install in rack                                                                           

 

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PCrateProceduresPage1.htm                    26-April-2006                        Fred Borcherding