Peripheral Crate Electronics
Testing,
Installation and Commissioning Procedures
1 ISR
1.1 Receive
Boards
1.2 Store
Boards
1.3 Stage
Boards for Transfer to B904
2 B904
2.1 Receive
Boards
2.2 Install
Boards in Test Crate
2.3 Run
B904 Tests and Firmware Updates
2.4 Stage
Boards for Transfer to SX5
3 SX5
3.1 Receive
Boards
3.2 Install
Boards in Target PC
3.3 Dress
Cables to PC and Boards
3.4 Run
Installation Tests
3.5 Run
Commissioning and Calibration
------------------------------------------------------------------------------
1 ISR
1.1 Receive
Boards
1.1.1 unpack checking for damage
1.1.2 Check
board ID against shipping manifest
1.1.3 Enter
board ID into Electronics db
1.1.4 Enter
board ID into Electronics Log
1.2 Store
Boards
1.2.1 Repack
the boards into the shipping box and place on proper area of storage shelves
1.2.1.1 TBM
& RAT boards > Repack into smaller inner box and discard outer larger
box and bubble wrap
1.2.2.2 All
other board types > repack into original boxes
1.3 Stage
Boards for Transfer to B904
The boards are staged by crates just
days before they are to be moved to B904 for testing. A staging request is sent to ISR that
includes the number of each board type needed in the batch. The requested boards are removed from the
boxed storage at ISR, inspected, certain mechanical corrections applied, and
loaded into transfer crates.
This
section can be done at ISR or at B904
1.3.1 OSU
CC Visual Inspection -
1.3.2 MPC
Visual Inspection
1.3.3 CCB
Visual Inspection
1.3.4 DMB Visual Inspection and mechanical
corrections
1.3.4.1 Labeling
- The DMB do not have a serial number on the front panel. Labels must be made and attached to the front
panel of each DMB.
xxxxxx
1.3.4.1 Inspect
and Correct press fit pin guide at back of board On many boards either or
both of the press fit pin guides are not pushed in fully. Check each board for properly pressed in
guides. When there is a gap between the
guide and the board surface the guide must be pressed completely into the
board. To do this use a large channel
lock pliers. Place the plyers over the rear of the board so that it presses on the
top of the guide and the outside of the board under the guide. Squeeze firmly to press the guide into
contact with the board surface. Then
tighten the Philips head screw that is also on the guide.
1.3.5 TMB
Visual Inspection and mechanical corrections
1.3.6 RAT
Visual Inspection
..
1.3.7 Transport
boxes of boards to B904 >> Remember the fiche
2 B904
The
test fixture at B904 consists of an empty PC, LVPS, a set of skew clear cables
to one CSC and a control PC. The only IO
to the crate is a single optical fiber from the computer to the CC.
2.1 Receive
Boards
2.1.1 Log
boards into B904>> Start Electronics Log
2.1.2 If
not already done, complete 1.3.1
through 1.3.6 of above
2.1.3 Transfer
boards to staging crates // or target test crate as appropriate
2.2
Install Boards in Test Crate
2.1.1 Remove
all old boards from the test crate
2.1.2 Power
up crate and check voltages >> Start
Hyper-DAQ Session
2.1.3 Install
CC board and power up. Check
voltages. Connect fiber optic network
cable to CC and test communications.
2.1.4 Install
full set of boards in crate EXCEPT CCB
2.1.4.1 Visually
inspect each board prior to loading.
2.1.4.2 Check
the switches and fuses on each board prior to loading. [ See below
for proper switch settings and fuse values. ]
2.1.4.3 Power
up crate and check that the CYLON lights are not on the TMBs
If the clock switch is not set to
external on a TMB it will boot up and go into CYLON mode. If the switch is set to remote the lights
will come on and stay fixed. This is the
mode they should come up in. This test
checks that this switch is set to remote.
2.1.4.4 Power down, insert CCB, and power back up
The TMB lights should all be in CYLON
mode
2.3 Run
B904 Tests and Firmware Updates>> Start
Hyper-DAQ Session
2.3.1 Check
firmware on each board >> update as appropriate
2.3.2 Run
single board tests on CC, MPC and CCB
2.3.2a The next step (missing in
your list) should be a joint test of 9 TMBs with the
MPC,
including measurement of the "safe window".
2.3.3 Attach
skewclear cables to DMB/TMB/RAT set 1
2.3.3.1 Click
on TMB Status slot=2
>> Check that status is OK
2.3.3.2 Click
on TMB Tests slot=2
>> Then Run All TMB Tests
>> Check that all tests are OK
2.3.3.3 Click
on DMB Status slot=3
>> Check that status is OK
2.3.3.4 Click
on DMB Tests slot=3
>> Then DMB Test All
>> Check that all tests are OK
2.3.3.2 Click
on Crate Tests TMBslot=2 DMBslot=3 >> Then
Automatic >> Check that all
tests are OK
2.3.3.3 Move
cables to next set of DMB/TMB/RAT and repeat until all 9 sets completed
2.4 Stage
boards for transfer to SX5
2.4.1 Record
slot versus board ID so that boards can be installed in same slots at SX5 they
were tested in.
2.4.2 Pack
odd-number-slot boards into box A, even-number-slot
boards into box B.
2.4.3 Label
boxes and move to B904toSX5 staging area to await pick up and transfer.
3 SX5
The test fixture at SX5 consists of a control PC and temporary
LVPS for both the PC and its related 9 CSCs.
The only IO to the crate is a single optical fiber from the computer to
the CC.
3.1 Receive
Boards
3.2 Install
Boards in Target PC
3.3 Dress
Cables to PC and Boards
3.4 Run
Installation Tests
3.5 Run
Commissioning and Calibration
------------------------------------------------------------------------------
Switches and Fuses for Boards in
Peripheral Crates:
Front Panel Switch
settings (Typical but not critical):
VCC SW1(LED
function) 1 HEX
VCC SW2(Modes) 0 HEX
Fuse Values for VCC:
VCC F5(VPC) 1.6A
VCC F1(+5V) 5A
Switches and Fuses ordered from top to
bottom, then left to right
DMB SW1 0 right
DMB SW2 0 right
DMB SW3 0 right
DMB SW4 0 right
Switches and Fuses ordered from top to
bottom, then left to right
MPC SW11 lsb
0000 00 all left
MPC SW10 lsb
1111 1111 all
up
MPC SW8 lsb
01 d, up
MPC SW1 lsb
10 d, up
MPC SW2 lsb
01 up, d
MPC SW5 lsb
0000 0000 msb all down
MPC SW13 lsb
1001 up,d,d,up
MPC SW12 lsb
0100 r,l,r,r
MPC F8 5A
MPC F10 5A
MPC F3 5A
MPC F1 5A
MPC F4 out
MPC F2 out
MPC F9 5A
MPC F7 5A
MPC F11 out
Switches and Fuses ordered from top to
bottom, then left to right
CCB SW11 lsb
0000 00 all left
CCB SW5 lsb
0001 l,l,l,r
CCB SW7 lsb
1010 r,l,r,l
CCB SW8 lsb
10 r,l
CCB SW2 lsb
0000 11 d,d,d,d,u,u
CCB SW10 lsb
0011 0100 d,d,u,u d,u,d,d
CCB SW9 lsb
1111 1111 all
up
CCB SW6 lsb
0011 1111 d,d,up>>
CCB SW4 lsb
1000 0000 up, down>>
CCB SW3 lsb
1111 1111 msb all up
CCB F3 5A
CCB F4 5A
CCB F1 5A
CCB F2 5A
CCB F5 out
Switches and Fuses ordered from top to
bottom, then left to right
TMB SW62 1 left
TMB SW1 A hex
TMB SW2 1 hex
TMB SW921 1 left
TMB SW107 0 right
TMB SW106 1 left
TMB SW105 1 left
TMB SW104 1 left
TMB SW95 0 right
TMB SW1081 1 l
TMB SW1082 1 l
TMB SW1083 1 l
TMB SW1084 1 l
TMB SW55 1 left
TMB SW56 1 left
TMB SW57 1 left
TMB SW97 1 left
TMB SW69-1 0 d
TMB SW69-2 0 d
TMB SW501 1 r
TMB SW502 0 l
TMB SW74 0 r
TMB SW3 4 hex
TMB F1 5A
TMB F2 10A
TMB F3 5A
TMB F4 1A
TMB R412 ????? variable resistor
PCProceduresPage1.htm 24-April-2006 Fred Borcherding